OEM Services

Manufacturing

Manufacturing Value Chain

Engineering
Castings / Core
Machining
Coatings
Joining Technology
Thermal Processing
Parts
State-of-the-art engineering technology supports Chromalloy�s vast engineering capabilities.

Engineering

Chromalloy's Engineering Center of Excellence located in Palm Beach Gardens, Florida, is the epicenter of our vast engineering capabilities.

Supported by a number of labs located around the globe, we provide expertise in every area related to the design, creation and manufacturing of make-ready parts. Our engineers are fully capable of conducting design and analysis of B&GA gas turbine components for new part design. They combine years of expertise with the world's leading technologies to provide our customers with cost-effective solutions. With state-of-the-art testing and analysis technology and an experienced engineering team, Chromalloy can reduce costs and turn around times while providing complete, one-stop engineering support and services.

Available Engineering Services
• Mechanical Design & Analysis
• Thermal Design & Analysis
• Structural Design & Analysis
• Secondary Flow Design & Analysis
• Computational Fluid Dynamics (CFD)
• Modal Analysis
• Engine Performance Analysis
• Aerodynamic Analysis
• Combustion System Design & Analysis
• Combustion Tuning
• Engine Instrumentation
• Product Definition (Models & Drawings)
• Dimensional Evaluation & Analysis
• Program Management
• Manufacturing Support
• Metallurgical Analysis

Contact

Gary Bash

Gary Bash
Palm Beach Gardens, FL
Phone: +1 561 935 9734
Contact Gary

Vince Martling

Vince Martling
Palm Beach Gardens, FL
Phone: +1 561-935-9733
Contact Vince
Accreditations
Slideshow

View a slideshow featuring Chromalloy's vast engineering capabilities.

Available Lab Services:

Metallurgy Lab

Failure Analysis and Metallurgical Characterization of Alloys and Coatings

Chromalloy�s Metallurgy Lab supports failure analysis and metallurgical characterization of alloys and coatings.

Equipment includes:
• Scanning Electron Microscope (SEM)
• Energy Dispersive Spectroscope (EDS)
• Optical Microscopes
• Digital Microscope
• Rockwell, Vickers, Knoop Hardness Testing
• Vacuum Impregnation and Hot Mounting of Samples

Staff of Lab Technicians and Metallurgical Engineers on-site for consultation


Metrology Lab

Dimensional and Surface Characterization of Gas Turbine Components (turbine blades/vanes and combustion fuel nozzles/burners)

Chromalloy�s Metrology Lab supports dimensional and surface characterization of gas Turbine components.

Equipment includes:
• ATOS Blue Light Triple Scan System (automated)
• Coordinate Measurement Machine (CMM)
• ATOS White Light Scanner (portable system)
• Faro Arm with Laser Scanning head
• Video Measurement Machine (VMM)
• Full Array of Manual Dimensional equipment
• Profilometer
• Borescope
• Computed Tomography (CT) and X-ray (std. & real-time) services available at other Chromalloy Units

Staff of Lab Technicians and Mechanical Design Engineers on-site for consultation


Airflow Lab

Airflow Testing of Gas Turbine Components (turbine blades/vanes and combustion fuel nozzles/burners)

Chromalloy�s Airflow Lab supports airflow testing of gas turbine components (turbine blades/vanes and combustion fuel nozzles/burners).

Equipment includes:
• High Capacity Stationary Flow Bench
• Portable Flow Bench Available for On-site or Field testing
• Multiple Integrated Pressure Gauges for Detail Pressure Mapping
• Universal and custom-design fixturing for any application
• Mold and Sealing Technology
• Flow Capacity as low as 0.00010 pps and up to 1.1 pps

Staff of Lab Technicians and Airflow Engineers on-site for consultation


Fatigue Lab

Component Fatigue Testing of Compressor and Turbine Blades

Chromalloy�s Fatigue Lab supports component fatigue testing of compressor and turbine blades.

Equipment includes:
• Large Shaker capable of 6,000 lbs. at 3,000 Hz
• Small Shaker capable of 3,000 lbs. at 20,000 Hz
• Furnace Heating up to 2000� F
• Induction Heating
• Automated Closed Loop Controller
• Laser Displacement Measurement
• Strain Gauging and Thermal Mapping

Staff of Lab Technicians and Structural Design Engineers on-site for consultation


Modal Lab

Resonance Frequency and Mode Shape Testing of Compressor and Turbine Blades

Chromalloy�s Modal Lab supports resonance frequency and mode shape testing of compressor and turbine blades.

Equipment includes:
• Laser Doppler Vibrometers
• Laser Holography
• Universal and custom-designed Fixturing for Fixed-Free and Free-Free Testing
• Multiple Methods of Excitation Including Shaker, Impact Hammer and Acoustic

Staff of Lab Technicians and Structural Design Engineers on-site for consultation




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